1機(jī)械設(shè)備維修工程學(xué)的基本理論
Chapter 1Basic Theory of Mechanical Equipment Maintenance Engineering
1.1機(jī)械設(shè)備維修工程概述
(Overview of Mechanical Equipment Maintenance Engineering)
1.1.1機(jī)械設(shè)備維修工程學(xué)的任務(wù)
(Tasks of Mechanical Equipment Maintenance Engineering)
1.1.2機(jī)械設(shè)備維修工程學(xué)的內(nèi)容
(Contents of Mechanical Equipment Maintenance Engineering)
1.2機(jī)械設(shè)備常用維修管理策略
(Common Maintenance Management Strategies of Mechanical Equipment)
1.2.1故障維修(Breakdown Maintenance, BM)
1.2.2計(jì)劃預(yù)防性維修(Preventive Maintenance, PM)
1.2.3全員生產(chǎn)維修(Total Productive Maintenance, TPM)
1.2.4預(yù)知維修(Predictive Maintenance, PdM)
1.3點(diǎn)檢定修制(Point Checking and Regular Repair System)
1.3.1點(diǎn)檢系統(tǒng)(Point Checking System)
1.3.2定修系統(tǒng)(Regular Repair System)
1.3.3點(diǎn)檢員的基本素質(zhì)(Basic Quality of Point Inspector)
1.4機(jī)械設(shè)備的可靠性、維修性和有效度
(Reliability,Maintainability and Efficiency of Mechanical Equipment)
1.4.1可靠性(Reliability)
1.4.2維修性(Maintainability)
1.4.3有效度(Efficiency)
1.5統(tǒng)籌法(Overall Planning Method)
思考題(Questions)
2機(jī)械零件失效與設(shè)備故障
Chapter 2Failure of Mechanical Parts and Equipment
2.1機(jī)械零件的失效(Failure of Mechanical Parts)
2.1.1磨損失效(Wear Failure)
2.1.2零件變形失效(Deformation Failure)
2.1.3斷裂失效(Fracture Failure)
2.1.4腐蝕失效(Corrosion Failure)
2.2機(jī)械設(shè)備的故障(Failure of Mechanical Equipment)
2.2.1故障模式(Failure Modes)
2.2.2故障的分類(Classification of Failure)
2.3機(jī)械故障診斷技術(shù)
(Failure Diagnosis Technology of Mechanical Equipment)
2.3.1電子和計(jì)算技術(shù)(Electronics and Computing Technology)
2.3.2聲振測(cè)試和分析技術(shù)(Acoustics and Vibration Testing and Analysis
Technology)
2.3.3測(cè)溫技術(shù)(Temperature Measurement Technology)
2.3.4油液分析技術(shù)(Oil Analysis Technology)
2.3.5無(wú)損檢測(cè)技術(shù)(Non-destructive Testing Technology)
思考題(Questions)
3機(jī)械設(shè)備的拆卸
Chapter 3Disassembly of Mechanical Equipment
3.1機(jī)械零件的拆卸(Disassembly of Mechanical Equipment)
3.1.1機(jī)械零件拆卸的一般規(guī)則和要求
(Rules and Requirements of Disassembly)
3.1.2常用的拆卸方法
(Methods of Disassembling Mechanical Parts or Components)
3.1.3典型連接件的拆卸
(Disassembly of Typical Connection Parts or Components)
3.2零件的清洗(Cleaning of Parts or Components)
3.2.1拆卸前的清洗(Cleaning before Disassembly)
3.2.2拆卸后的清洗(Cleaning after Disassembly)
3.3零件的檢驗(yàn)(Checking of Parts or Components)
3.3.1檢驗(yàn)的原則(Principles of Checking)
3.3.2零件檢驗(yàn)的內(nèi)容(Contents of Checking)
3.3.3檢驗(yàn)的方法(The methods of checking)
思考題(Questions)
4機(jī)械零件的修復(fù)
Chapter 4Repair Technologies of Mechanical Parts
4.1修復(fù)前的準(zhǔn)備工作(Preparation before Repair)
4.1.1組織準(zhǔn)備(Organizational Preparation)
4.1.2技術(shù)準(zhǔn)備(Technical Preparation)
4.2修復(fù)技術(shù)(Repair Technology)
4.2.1機(jī)械加工修理技術(shù)(Machining Repair Technology)
4.2.2塑性變形修復(fù)技術(shù)(Plastic Deformation Repair Technology)
4.2.3焊接維修技術(shù)(Welding Repair Technology)
4.2.4熱噴涂技術(shù)(Thermal Spray Repair Technology)
4.2.5電鍍修復(fù)技術(shù)(Electroplating Repair Technology)
4.2.6工件表面強(qiáng)化技術(shù)(Surface Hardening Repair Technology)
4.2.7金屬扣合技術(shù)(Metal Stitch Repair Technology)
4.2.8粘接修復(fù)技術(shù)(Adhesive Repair Technology)
4.2.9研磨技術(shù)(Grinding Repair Technology)
4.3零件修復(fù)技術(shù)的選擇(The Choice of Part Repair Technology)
4.3.1修復(fù)技術(shù)的選擇原則
(Principles for the Selection of Repair Technology)
4.3.2零件修復(fù)工藝規(guī)程的制訂(Work Out the Repair Procedure of Parts)
4.3.3維修費(fèi)用(Maintenance Costs)
4.3.4零部件維修更換的原則
(Principle of Parts Maintenance and Replacement)
4.3.5典型零件修復(fù)技術(shù)的選擇(Repair Technology of Typical Parts)
思考題(Questions)
5機(jī)械設(shè)備的裝配與安裝
Chapter 5Assembly and Installation of Mechanical Equipment
5.1機(jī)械設(shè)備的裝配(Assembly of Mechanical Equipment)
5.1.1過(guò)盈配合的裝配(Assembly of Interference Fit Parts or Components)
5.1.2聯(lián)軸器的裝配(Assembly of Coupling)
5.1.3滑動(dòng)軸承的安裝(Assembly of Sliding Bearing)
5.1.4滾動(dòng)軸承的裝配(Assembly of Rolling Bearing)
5.1.5齒輪的安裝(Assembly of Gears)
5.2機(jī)械設(shè)備的安裝(Installation of Mechanical Equipment)
5.2.1機(jī)械安裝前的準(zhǔn)備工作(Preparation before Installation of Machines)
5.2.2基礎(chǔ)的設(shè)計(jì)與施工(Design and Construction of Foundation)
5.2.3安裝過(guò)程(Installation Procedure)
思考題(Questions)
6機(jī)械設(shè)備的潤(rùn)滑與密封
Chapter 6Lubrication and Sealing of Mechanical Equipment
6.1機(jī)械設(shè)備的潤(rùn)滑(Lubrication of Mechanical Equipment)
6.1.1潤(rùn)滑的分類(Classification of Lubrication)
6.1.2潤(rùn)滑原理(Lubrication Theory)
6.1.3潤(rùn)滑材料(Lubrication Material)
6.1.4稀油潤(rùn)滑系統(tǒng)(Thin Oil Lubrication System)
6.1.5干油潤(rùn)滑系統(tǒng)(Dry Oil Lubrication System)
6.1.6典型零部件的潤(rùn)滑(Lubrication of Typical Parts)
6.2密封的裝配(Assembly of Sealing)
6.2.1固定連接的密封(Sealing of Fixed Connection)
6.2.2活動(dòng)連接的密封(Sealing of Active Connection)
思考題(Questions)
參考文獻(xiàn)(References)